Products made with Hallam Castings manufactured components

Aluminium casting, die casting, component sourcing and assembly

Hallam Castings has retained its core expertise in pressure casting and still produces around 20,000 zinc and aluminium castings per week from 10 die casting machines, including state-of-the-art Frech 350 & 500 tonne cold chamber machines capable of making aluminium castings weighing up to 5 kg. This product range still includes around 5,000 electric motor cast rotors per week. Hallam's experience in making this type of product in particular is unique, and its general die casting expertise is probably also unrivalled.

In 2002 Hallam Castings was first asked to assemble a combination of die cast components, manufactured in-house, with steel and plastic parts, some of which were sourced overseas, in order to create a finished product ready to be supplied to the consumer.

Following the success of the product, Hallam Castings was asked to build a range of monitor arm variants, and existing and new customers also began to ask Hallam to construct or source the construction of a range of assemblies and sub-assemblies on their behalf.

Hallam Castings can now offer a genuine "one stop" solution for many customers looking to develop products through prototyping and testing to component sourcing and final assembly, being able to design and source production machinery and equipment for the assembly process.

Hallam Castings can offer advice on the most technically challenging manufacturing projects via its Partnership agreements with the University of Sheffield and the National Metals Technology Centre with whom Hallam is developing several exciting and innovative product ideas on behalf of its customers.

Aluminium moulding including:
• Aluminium casting
• Pressure casting
• Die casting
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• Component and tool design
• Product design
• Rapid prototyping & simulation
• Industrial coating
• Manufacturing and assembly